As the digitizing industry is growing at a fast pace day by day, so is the amount of work. A lot of companies are there on the internet that offers embroidery digitizing and vector artwork. But to find a digitizing company that suits your needs and wants and do your work according to your requirements is a bit hard to find. The digitizing industry has its own peculiarities. From the work on the softwares to every detail on the material needs attention to detail. Every part of the process needs equal attention to get the proper outcome.
When we talk about getting an amazing embroidery artwork or our product, the only thing that may pop up in our mind is where to find a reliable company. How to get a digitizing service that is not only amazing but also available at affordable rates. For that, you need to have a good knowledge of the digitizing industry. How do the digitizing companies work or else you may find difficulty in getting a reliable embroidery digitizing service.
However, a little research on the internet will help you in a lot. If you are in search of a digitizing company that can meet your wants and needs at affordable rates then you are already in the right place. 360 Digitizing is all that you may need. We are the leaders when it comes to logo embroidery digitizing and vector artwork. Our company has been involved in digitizing services for decades.
We have set a benchmark in the digitizing industry by working day and night. 360 Digitizing provides work that is flawless and speaks for itself. Our logo embroidery digitizing and vector artwork is unique in its own way. Here at 360 Digitizing, we have a wide network of expert digitizers, illustrators, and designers. Our team is dedicated to its work and endeavor to provide only the best embroidery digitizing services and vector artwork at the lowest rates possible.
Major Problems That Occur During Embroidery Digitizing
To climb the ladder of success, 360 Digitizing has worked hard. Our professionals are well-aware of the ins and outs of the digitizing world. In this article, we will talk about the major issues that digitizing companies face. We will also discuss the prevention and steps that you can take if you face any error during the embroidery digitizing process.
One of the most common problems that occur during the embroidery digitizing process is the embroidery thread breaks problem. If you are new to the industry, this may the first problem that you may encounter in the embroidery machines. The problem of thread breaking is inevitable in the embroidery digitizing world. In fact, this will be the only problem that you may face more often.
If you are a newbie or a novice having only the basic knowledge of the embroidery digitizing artwork process and don’t know how the whole process of how the embroidery machine works, then you will find it hard to troubleshoot the thread break problem.
This article will help you in many ways. We will discuss all the major causes of thread breaking. We will also talk on how to troubleshoot the thread break problems and how to run your embroidery machine in a smooth way.
How To Prevent Thread Break Problems?
Thread breaks are frustrating for embroidery workers and the digitizing industry. However, you can’t run away from thread breaks. You will encounter them often than any other major issue in the embroidery process. A smart way is to know how to trouble thread breaks rather than running away from it. The only thing you need to do is to the type of thread break you are having. It will enable you to avoid future hassles when you encounter the thread breaks problem again.
Types Of Thread Breaks
At first, It is important to understand the type of thread breaks that you may encounter during the embroidery digitizing process. There are mainly four major types of thread breaks that one may encounter during the machine embroidery process.
Shredding in machine embroidery means that the thread shreds near the needle. The thread shred problem usually occurs when the eye is too narrow to accommodate the thread. It causes friction and stress that results in shredding and breaking the upper thread.
In a clean break, your thread breaks cleanly. It occurs if the embroidery machine is not getting enough thread for making the stitches. It is important to make sure that the thread path is clear and there is no hindrance so that the thread flows in a smooth way.
In the pop-out thread problem, the thread pops-out of the eye of the needle of the embroidery machine.
False Thread Breaks
In the false thread breaks, the top part of the thread remains attached to the fabric. The problem occurs when the thread break registers in the embroidery machine, but the thread is not broken. One of the causes of the false thread breaks in the embroidery machine is improper tension.
It is important to identify the type of thread break in the machine embroidery process. Once, you know what type of thread break has occurred, it is easy to diagnose the other part. Now we will talk about the common thread breaks that occur during the machine embroidery process.
Common Thread Break Problems
Thread breaks can occur due to bad design and a bad needle. It can also occur if the needle is not hooped properly or if the needle plate is damage. Thread breaks can also occur due to the press foot height, the wrong timing, wrong needle depth, and lack of oil on the rotary hook. It is important to use strong threads as they can help you in preventing many of these problems.
The embroidery thread is durable, reliable, and strong. In embroidery digitizing artwork, the companies use two common threads that are polyester and rayon. However, it is recommended for you to use polyester as it is strong and durable and it doesn’t fade. For every problem you encounter, there can be different factors, but improper tension is the cause of the common thread break problems. To make it easy for you we have listed the common problems in a bulleted list.
The Improper Use Of Threading
If the thread path is not correctly threaded, the thread can break. It can create tension in the thread path. The improper threading in the embroidery machine can also cause snagging. Snagging prevents the thread to flow in a smooth way through the thread path. The result causes a thread break.
A bobbin is a tiny spool of thread that is found in the embroidery machine’s sewing arm. It is called “bottom thread” in the embroidery digitizing industry. A bobbin is located under the needle plate in the sewing arm.
The embroidery machine requires two threads. Both the threads in the machine must go through their path seamlessly to hold each other. This way they perform a stitch.
It becomes hard to make sure that the bobbin is feeding the right path to make the stitch. That is why it is important to make sure that the bobbin turns clockwise and is seated in the right place. It is recommended to use pre-wound magnetic bobbin as it feeds off the spool continuously.
The needle is often ignored when it comes to troubleshooting the thread breaks but is the most common problem in thread breaks. It is important to check that the needle is inserted properly in the embroidery machine. Make sure that the eye of the needle is on the front and the scarf of the needle is facing the back. Thread breaks can also occur due to burrs in the needle.
It is a good habit to check your needles more often. The needles can bend and become dull over time. As a result, they can cause you threads to break. It is our recommendation to use titanium-coated needles as they are more durable and strong and are worth your money.
The thread itself matters a lot in the embroidery digitizing process. Old or damaged threads are more likely to break. You need to make sure that the thread you are using is strong enough for the embroidery work.
Our recommendation is to use strong threads from reliable brands. Some good brands to buy strong, durable, and reliable threads are Sigma, Glide, Madeira, Gunold, and Isacord.
The top threads create tension discs in thread path. Depending on the type of embroidery, density, and thickness of the thread, the tension discs can be set to high or low. If the tension is to high, the chances of thread breaks increase. Therefore, you need to make sure that your tensions are correct to perform the stitches smoothly.
These are some of the most common thread break problems when it comes to embroidery digitizing. All you need is to check the thread break type and then troubleshoot and fix your thread breaks.
Avoiding Thread Breaks
To avoid these major thread break problems, the first thing you need to do is to diagnose the problem to troubleshoot it. We recommend making a checklist whenever you face these issues in the embroidery machine.
- Make sure that your thread path is threaded correctly.
- The fabric you are using for your embroidery is hooped properly.
- The tensions are correct means not too high or too low.
- The threads you are must be strong. Make sure they are not old or damaged.
- Check whether you have burrs in the needle plate or needle itself.
The Bottom Line
Once you have made a checklist, it will be easy for you to troubleshoot all the thread break problems that you may encounter. You need to understand that thread breaks are inevitable in the embroidery digitizing industry. They are frustrating. However, once you understand the type of thread break, it becomes easy to troubleshoot the further process.
If you have any problems in the process of embroidery digitizing, you can always reach us. 360 Digitizing is available for its customers 24 hours a day, 365 days a year. We can provide you with any help you want when it comes to embroidery digitizing. We are operating in different regions across the globe to give our customers the utmost level of contentment.