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Category Archives: Embroidery Digitizing Blog

Four crucial Factors that influence the quality of embroidery digitizing for businesses!

By | Digitizing for Embroidery, Digitizing Services, Embroidery Digitizing Blog, Logo Digitizing | No Comments

Embroidery digitization has taken the centerstage for businesses’ marketing strategy. From logo digitizing to digitized caps, shirts, and other items, embroidery digitizing is one of the best techniques for businesses to create promotional merchandise.

Now, the process of embroidery digitizing might seem simple, however, there are various considerations and technicalities that go behind the process. To be able to come up with the best digitizing for embroidery products, you need to maintain the highest standards of digitizing and follow best practices.
Below, we have come up with some of the important considerations that contribute to the overall quality of embroidery digitizing service.

  • 1. Embroidery Digitizing Instructions

    Digitizing for embroidery design comprises of an intricate process that needs to be precisely followed to come up with the best outcome of the service. Now, irrespective of the type of digitizing services of the complexity of the design, the ultimate quality of the digitizing services will be influenced heavily by the instructions provided to the digitizers. Remember, the precise the information provided to the digitizer, the better the embroidery digitizing results you can expect. Incomplete or vague guidelines will only misguide the digitizers, thus affecting the overall quality of the design.



  • 2. Fabric You will use for Digitized Embroidery Design

    The type of fabric also influences the result of digitizing services. Each type of fabric comes with unique features and requires specific digitizing techniques to be followed. For instance, if you are looking for embroidery work in denim, however, the technique followed was for a lighter fabric, you won’t be able to achieve any desirable quality results. This is also true for the reverse situation when the digitizing technique for lighter fabric is applied to heavy fabric. This is one reason why businesses need to choose professional embroidery digitizing firms with experienced digitizers, skilled to work with all types of fabrics.

  • 3. Embroidery Digitizing Software

    Another important factor that influences the quality of the digitized file is the approach used to create digitized files. To be able to come up with the best quality embroidery digitizing, one needs to work with the industry standard and latest digitizing software, which offers advanced digitizing tools. Also, the choice of digitizing software should be made in line with the desired output file format. So, when you are looking to outsource embroidery digitizing services for your businesses’ promotional merchandise or for logo digitizing, make sure the company is using the latest digitizing software and is able to deliver the desired file format.

    4. Stitching out the Digitized Embroidery Designs


    Lastly, the type and density of stitches also greatly influence the outcome of the embroidery design. The type of stitch and stitch density required for the best outcome vary as per the design and type of fabric. For most parts, it’s the experience and skills of the digitizers that come in to play for the stitching quality. the digitizer needs to keep the integrity of the design intact, while undertaking various considerations like underlay, stitch length, stitch width, etc. The quality of stitching will also be impacted by the needles and thread used. The needles should be sharp enough to make crisp stitches, whereas using a broken needle may lead to the puncturing of the fabric.

Are you looking for high-quality embroidery digitizing services for your business?

At 360 Digitizing Solutions, we offer businesses of all sizes with reliable and highest standard digitizing services for all sorts of promotional merchandise. Feel free to contact our customer representative for the fastest response.

All About Embroidery Digitizing

By | Digitizing Services, Embroidery Digitizing Blog, Logo Digitizing | No Comments

Making a logo and doing embroidery and vector artwork can be both a simple or daunting task. A good embroidery digitzing design may seem simple but simplicity has its own complexities. To make simple yet elegant designs on apparel and clothing accessories need attention to detail to each and every part of it. The process may seem easy but this is not the case every time as it is the work of a professional embroidery digitizer to make eye-catching designs. 

In embroidery digitizing, the image or logo is converted into an embroidered structure or similar with the help of machines. It is the best strategy to market your brand. It is because if the logo or embroidery design is physically accessible i.e embossed on shirts or caps, it will create an imaginary picture of your brand. 

Where To Get Quality Embroidery Digitizing Services?

If you are looking for top-quality embroidery logo digitizing online services then you need to have proper knowledge of the work. It is essential to know about the digitizing services and the industry as well. 360 Digitizing is the perfect platform to get world-class digitizing services for embroidery. We are the leading digitizing services provider. We are currently operating in the UK, USA, Canada, and Australia offering our customers exceptional digitizing services in accordance to their needs and wants. 

The Right Platform To Get Quality Embroidery Digitizing Services 

360 Digitizing takes pride in offering quality digitizing services for embroidery to its potential clients. We offer many services that include image embroidery digitizing, custom embroidery digitizing, logo embroidery digitizing, vector art, and much more.

How It Works 

The process of creating custom embroidery digitizing at 360 Digitizing as simple as ABC. Regardless of what design or color you give us for embroidery artwork, we will make sure that the final outcome comes out in a way that is unique and speak volumes. The process is quite simple. 

Give us your artwork and we will examine it thoroughly to make sure that all the requirements match to provide you with the best outcome. We will then follow up with an outline that is made by our expert artist. The stitch file is then tested again by our quality department. At last, we make adjustments if needed by the clients and then showcase it to them for approval. 

Feel The Embroidery and Vector Art 

Here at 360 Digitizing, we live and breathe in the digitizing world. To give our customers the highest level of contentment is our motto. We make sure that our customers feel satisfied and we want to let them experience the digitizing industry in a whole new way. That is why we offer only the best custom embroidery digitizing online services at cheap rates. Feel free to take advantage of our embroidery digitizing services to enjoy them to their fullest.  

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All You Need To Know About Embroidery File Types, Formats, And Softwares

By | Digitizing Services, Logo Digitizing, Uncategorized | No Comments

With the advancement in all the fields, be it industrial, mechanical, or engineering, the digitizing industry is also growing at a fast pace. We all know that the fashion industry is everlasting, so are the fields related to it. Embroidery digitizing and vector art is one of the many fields that are linked with the fashion industry. 

You may have observed the amazing logo and embroidery designs printed on different apparel and clothing accessories. But have you ever wondered what goes on behind the scenes? What are the processes of making these amazing embroidery designs and artwork? What software is used and how does it all work. Well, we will tell you all that you may need to know about the embroidery file types, formats, and software the digitizing companies use. 

360 Digitizing is a digitizing company where we cater to making all the embroidery designs and vector art. Having served for years, we know the ins and outs of the digitizing industry. To make it simple, we have listed the whole process for you. 

File Types And Formats 

The most common file types the digitizing companies use are outline files and expanded files. To make it simple, outline files are software specific while the expanded files are related to embroidery machines. 

Unlike Adobe Photoshop and Illustrator where you can create any specific design based on the clients’ needs and wants and then making a jpeg file. Whatever format or file you convert to, the layers and masks can only be seen in the original software. The same goes to embroidery digitizing files. 

On the other hand, machine files have doesn’t need any editing information. The digitizers more often don’t accept machine files to make edits. The most common file is .dst. The .dst format works with almost every embroidery machine. So, if you are a novice, then you can easily go with this format.  

Other file formats like .emb and pxf don’t work with the embroidery machine directly. They open up with the original software. However, it is better to give proper instructions to the digitizing service provider. The most common Here at 360 Digitizing, we cater to our clients’ projects in accordance to their wants and needs.

Embroidery Software   

When it comes to the digitizing world, we cannot ignore the importance of software. However, with the huge list of sub-domains in the digitizing industry, the software programs vary. The need of which type of software to use depends upon the complexity of the design and the ease of use. 

No matter what your expertise is in the digitizing industry, it is a smart step to have a basic knowledge of embroidery editing software. 


The ideal program or embroidery software that you may need depends on the workload. A small embroidery digitizing business may need a simple program. A complex business may need paid software that can handle tasks according to the situation. So, it all depends on your needs and wants. We, at 360 Digitizing, have all the required software to handle all types of designs, be it simple or complex to give our customers the comfort and peace of mind. 

Needle Breaks On Caps – Errors, Tips, And Solutions

By | Embroidery Digitizing Blog, Logo Digitizing | No Comments

Caps are unique. In the digitizing industry, they have their importance in the eyes of a digitizer. It is interesting to make embroidery designs on caps. You have the tools to perform stitches around curved caps like the special cap hoops, and clips to hold things. 

The machine that you use can vary. You may have a newer or an older version of the embroidery machine for your cap, but the process for cap logo digitizing remains the same. We, at 360 Digitizing, have been offering embroidery digitizing services of all kinds to our customers for decades. We know the ins and outs of cap logo digitizing.   

In this article, we talk about the needle breaks in caps. What are the causes of needle breaks? In what situations do needle break occur? What are the preventions and solutions? And what can you do to cater to the situation? 

You need to keep in mind that you will come across different kinds of errors during the embroidery digitizing process. However, you should not worry about the problems. If you are familiar with the basics of the digitizing industry, you can handle every problem in accordance with the situation. 

Why Is It Hard To Make Stitches On Caps?

To start off, needle breaking on caps is a more common problem than having needle breaks at flats. The reason behind this is that you have to stitch on a curved surface. It is difficult to make stitches on caps. Caps are harder for needles to penetrate. The theme on the needle increases the chances of it to break. Conversely, on the flats, the situation is different. It is easier to make stitches on a flat surface.

In these situations, you may think that your embroidery machine is having an issue, but it is not the case every time. The problem is very common and trivial to the digitizers when they are performing stitches on caps. 

At this moment, the question that may arise in your mind is, what can I do then.  Well, to solve a problem, first you must know how it works. Large organizations or big companies modify their needles quite often to avoid needle breaking on caps. These companies make amazing designs on caps. And what creates interest is that they do it on a large scale in a smooth way. 

You may ask yourself, ‘how do they do it?’ Well, the answer is simple. They make these designs on slide/flat machines. The process to assemble the caps is done afterward. This strategy gives the digitizing companies a huge advantage. They can make any embroidery design or artwork at ease. Be it simple or complex, on a flat surface, the process becomes easier. 

Now comes the big question. What to do if the cap is already assembled? Can you do the same embroidery work on it? The answer is a big yes. You can make any design you want on embroidery machine. You need to follow some rules to be successful in achieving your goal. 

Keep in mind that not all the caps are easy to stitch. At times, you will find some caps that are harder than the other ones. It is because of the material of the cap. Secondly, the complicity of the logo or the artwork matters a lot. The more complex the logo is, the harder it is to make a stitch on a cap. 

Tips To Prevent Needle Breaks

This would have given you all the required information about the needle breaks. Now, we will share some tips with you on how to avoid the needle breaks. It will help a lot when you perform embroidery digitizing on caps. 

Use Sharp Needle Point

Before troubleshooting any other problem, check your needle. Yes, this is the first and essential tip we can give you. If you are a novice, it will be agonizing to make clean and perfect stitches. But, there is no need to panic. 

To make ideal and flawless stitches, we recommend you to use an 80/12 sharp needle. We suggest this to do so because bold points are more favourable to break on caps than sharp points. So, to get the finest outcome, it is highly recommended to use a sharp point to avoid needle breaking on caps. 

The Design 

The design that you want to put on your cap means a lot to the digitizers. When it comes to cap logo digitizing, it is important to know that the process of digitizing is a bit different. Sometimes it becomes hard to get the exact design that you have on your shirt, jacket, pants, or any other flat surface. 

However, it is not the case every time. It is possible to have the exact design on your caps. But usually, it is difficult to do so. It is a smart step to simplify your design or logo. It will make the process much easier for you. To get things done, you need to know the digitizing rule for caps. 

The rules are simple. You need to digitize from the inside to the outside of your cap. It is not necessary to follow the rule, but we recommend you to follow it if you are new to the industry. However, one thing that you should go along within the entire process is to simplify your design. You can do this by reducing overlay and reducing some lock stitches. You can also add a pull compensation to the logo. 

These minor changes will make a huge difference to make the exact stitches that you want. It will be easy for you to make stitches on the cap. 

Hoop Properly

It is essential to hoop properly to get perfect stitches on a cap. The way you hoop will define the quality of the design of your cap. Half of the quality of your embroidery designs depends on the way you hoop. It implies to both flats and caps.

To hoop properly, you need to practice. You may have heard that ‘It takes 10,000 hours to master a skill.’ So, the more time you give, the easier it gets to hoop in a smooth way. 

Bonus Tip:

One bonus tip we can give you is to stretch the cap very tightly. It will help you in the long run. 

The Gap

Another thing that you need to jot down to avoid needle breaks on a cap is the gap between the cap and the needle plate. The gap can create a problem. It will be a hindrance to you to make stitches on your cap. If there is a gap between the cap and the needle plate, you are going to have needle breaks. 

To avoid the situation, you have an extra needle plate with the red line that can be raised. It will help you to eliminate the gap between the needle plate and the cap. The companies often modify their machines to avoid this gap. They put the washer to reduce the gap between the cap and the needle. 

Another thing that you can do is to put the clips that are available to the bottom of the cap. It will also help in reducing the gap between the cap and the needle plate. You can also press the cap with an iron. If you don’t have the iron to press, you can also use a heat press. It will help you to reduce the gap. 

Don’t Stitch Close To The Bill 

It is also an essential factor. You need to be attentive when you stitch on caps to avoid needle breaks. You don’t have to stitch close to the bill. It is recommended to leave at least half an inch between the logo and the bill of the cap. The reason to leave the space is because of the needle break. The closer you stitch to the bill, the more chances are to have needle breaks. 

Bonus Tip:

One bonus tip we can give you is not to exceed your logo more than two inches in height. It will help you a lot. It makes the design look more charming and fascinating.  

Bottom Line

To sum up, we recommend you to get yourself familiar with the process. Know all the differences and similarities of embroidery machines, software, and tools you will need to use to make designs on caps. Dip deeper and try to learn as much as you can. 

It is imperative to have problems when you are making stitches, but if you know the process, you can solve the needle break issues with ease. Practice on how to hoop properly. Use sharp needles. Get yourself with the designs. Don’t stitch close to the bill. These tips will help you in the long run. 

If you need any further help or you are facing any needle break issue, feel free to contact us. 360 Digitizing has a customer support team that is ready to help its customers 24/7. Our customer support representatives will be happy to assist you.

USA Flag Logo Digitizing for Cap Machine Embroidery Design for Sale Digitized by 360 Digitizing Services Company in USA

A Complete Guide To Hoop A Cap – 360 Embroidery Digitizing

By | Embroidery Digitizing Blog, Logo Digitizing | No Comments

Caps have their dominance in the fashion industry. From film stars and rappers to singers and musicians, all wear caps. Yet, making it more familiar to the buyers. The digitizing industry is no different when we talk about the importance of caps.

Cap logo digitizing is popular in the digitizing world. We, at 360 Digitizing, has also been providing this service for many years. We know the ins and outs of the process of caps digitizing. We will also give you some bonus tips that will help you in the long run.

In this article, we will talk about how to hoop a cap? You will get all the information on how to hoop a cap. You need to know why it is so important to hoop a cap properly. Almost 50% of the quality of the embroidery on a cap depends on how good you hoop it.  That’s why it is critical to hoop a cap in the correct way.

Equipment Needed To Hoop A Cap

To start off, you need to know every material that is necessary for hooping a cap.

The first thing that you need is the cap. Then, you will need some backing material. For this, you can use cap backing. A cap driver (a piece that goes on the machine to enable sewing of caps). A cap gauge to hold the cap frame. It helps to loop the cap. Lastly, you will need a cap frame.

Hooping The Cap Frame

To hoop a cap on a cap frame, attach the cap frame to a stable surface. For that, you will need to tighten the bottom clamp until the gauge becomes stable and static. 

You can rotate the hooping gauge anytime during the hooping process. You can do it with the help of the lock actuator. You can then move the gauge to a better position. Now, slide the frame onto the cap gauge. Make sure that the cap gauge fits the cap frame notch. The cap frame should slip firmly under the two roller clips. 

Preparing The Cap Frame

The cap frame is adjustable. You need to adjust the strap into the thickness of the cap material.

Hooping The Cap

To hoop a cap, you can start off by removing the clips located on the back of the frame.

Now, set the frame onto the gauge. You need to lock in the right place to prevent trouble. Open the strap, and put the cap backing under the bill stops. Make sure that the backing fits in the exact place.

Preparing The Cap For Sewing

Once you have prepared your frame and gauge, you can now put the cap. Place the cap outside of the sweatband, backing, and everything. Now take the sweatband and put it under the bill stops. At this point, it is important to stop the bill at the bill stops. There is centerline to help you to place the bill at the exact place. 

If the cap has a piece of cardboard, you need to remove it. Then, open the backstrap and spread the sweatband. If the cap has a braid, then you need to move it around the cap to the inside and under the brim. 

After that, straighten up the bill until it is flat. You can reshape the bill of the cap after it is sewn. Now, slide the cap onto the cap frame. Push the brim against the stop on the bill support arm. Make sure that it is centered under the bill support arm as well. You need to keep in mind not to remove the bill support arm. 

Place the cap over the clip post towards the bottom of each side of the frame. Then pull the sweatband side in the direction of the cap ring. Push it downwards tightly. You need to make as smooth as possible. There shouldn’t be any bunching towards the side of the cap or headband.  

Once you are done with the left side of the cap placing it within the straps hinge posts. Swing the strap up and over the cap’s brim. Now, close the straps. Make sure that the teeth of the upper portion bite the brim seam. Slip the cap’s right side over the post avoiding the latch. Hook the latch onto the hook available on the latch post. Again, you need to make certain that there is no bunching on the sides of the caps and sweatband. 

Adjusting The Cap Frame Strap 

If the bill has moved from the center position, you can adjust the cap under the strap. The process of adjusting the cap frame strap as easy as ABC. You don’t have to be panic. All you need to do is to loosen the two wing nuts located on the cap’s left side and slide.    

Once you have adjusted, retighten the wing’s nuts while holding the nuts tight against the cap brim. However, this step is not necessary. You may need to do it on a different style of a cap for the first time. 

Now, using the cap frame remove any bunching and smooth down the lower part of the cap while snapping the buckle closed. You need to tighten the buckle. If you want to sew the side of the cap, then smoothen the cap material backwards and over the clip posts on both sides. 

After that, indent the cap material in the backing along the front face of the clips posts. While pressing the cap material, snap the clip over the clip posts. Now, orientate the clip handles towards the cap back. But, this is not necessary. You need to do it if you are sewing the sides of the cap or if the cap is unstructured. 

Attach the clipped post to the other side of the cap. You can then remove the cap frame from the gauge. To remove the cap frame, place the palms of your hand on the gauge. Now, put your fingers on the frame. Then, pull your fingers towards your palm until the cap releases from the cap gauge. 

It is important to know that there should be some resistance when you pull the cap frame off the gauge. If there is not, then either the cap frame is not been positioned correctly or is too loose. So, check the hoop if necessary. Also, check the inside of the cap to make sure that the backing is not bunched up. It has to cover the entire area to be embroidered. 

This is the process of hooping a cap properly. It is a crucial step in the embroidery digitizing for caps. You have to be attentive in each step. Every step needs attention to details. It is better to leave your work to professionals. We are not degrading your skills, but if are new to the industry it is a smart step to take the help of the concerns. 

We, at 360 Digitizing, are open 24/7 to help our customers. We endeavour to give you the right advice at the right moment. Feel free to take help from us. 

The Do’s And Don’ts In Embroidery Digitizing

By | Embroidery Digitizing Blog, Logo Digitizing | No Comments

As the digitizing industry is growing at a fast pace day by day, so is the amount of work. A lot of companies are there on the internet that offers embroidery digitizing and vector artwork. But to find a digitizing company that suits your needs and wants and do your work according to your requirements is a bit hard to find. The digitizing industry has its own peculiarities. From the work on the softwares to every detail on the material needs attention to detail. Every part of the process needs equal attention to get the proper outcome.

When we talk about getting an amazing embroidery artwork or our product, the only thing that may pop up in our mind is where to find a reliable company. How to get a digitizing service that is not only amazing but also available at affordable rates. For that, you need to have a good knowledge of the digitizing industry. How do the digitizing companies work or else you may find difficulty in getting a reliable embroidery digitizing service.

However, a little research on the internet will help you in a lot. If you are in search of a digitizing company that can meet your wants and needs at affordable rates then you are already in the right place. 360 Digitizing is all that you may need. We are the leaders when it comes to logo embroidery digitizing and vector artwork. Our company has been involved in digitizing services for decades. 


We have set a benchmark in the digitizing industry by working day and night. 360 Digitizing provides work that is flawless and speaks for itself. Our logo embroidery digitizing and vector artwork is unique in its own way. Here at 360 Digitizing, we have a wide network of expert digitizers, illustrators, and designers. Our team is dedicated to its work and endeavor to provide only the best embroidery digitizing services and vector artwork at the lowest rates possible.

Major Problems That Occur During Embroidery Digitizing 

To climb the ladder of success, 360  Digitizing has worked hard. Our professionals are well-aware of the ins and outs of the digitizing world. In this article, we will talk about the major issues that digitizing companies face. We will also discuss the prevention and steps that you can take if you face any error during the embroidery digitizing process. 

One of the most common problems that occur during the embroidery digitizing process is the embroidery thread breaks problem. If you are new to the industry, this may the first problem that you may encounter in the embroidery machines. The problem of thread breaking is inevitable in the embroidery digitizing world. In fact, this will be the only problem that you may face more often. 

If you are a newbie or a novice having only the basic knowledge of the embroidery digitizing artwork process and don’t know how the whole process of how the embroidery machine works, then you will find it hard to troubleshoot the thread break problem. 

This article will help you in many ways. We will discuss all the major causes of thread breaking. We will also talk on how to troubleshoot the thread break problems and how to run your embroidery machine in a smooth way.

How To Prevent Thread Break Problems? 

Thread breaks are frustrating for embroidery workers and the digitizing industry. However, you can’t run away from thread breaks. You will encounter them often than any other major issue in the embroidery process. A smart way is to know how to trouble thread breaks rather than running away from it. The only thing you need to do is to the type of thread break you are having. It will enable you to avoid future hassles when you encounter the thread breaks problem again.

Types Of Thread Breaks 

At first, It is important to understand the type of thread breaks that you may encounter during the embroidery digitizing process. There are mainly four major types of thread breaks that one may encounter during the machine embroidery process. 


Shredding in machine embroidery means that the thread shreds near the needle. The thread shred problem usually occurs when the eye is too narrow to accommodate the thread. It causes friction and stress that results in shredding and breaking the upper thread. 

Clean Breaks

In a clean break, your thread breaks cleanly. It occurs if the embroidery machine is not getting enough thread for making the stitches. It is important to make sure that the thread path is clear and there is no hindrance so that the thread flows in a smooth way.


In the pop-out thread problem, the thread pops-out of the eye of the needle of the embroidery machine.

False Thread Breaks 

In the false thread breaks, the top part of the thread remains attached to the fabric. The problem occurs when the thread break registers in the embroidery machine, but the thread is not broken. One of the causes of the false thread breaks in the embroidery machine is improper tension. 


It is important to identify the type of thread break in the machine embroidery process. Once, you know what type of thread break has occurred, it is easy to diagnose the other part. Now we will talk about the common thread breaks that occur during the machine embroidery process. 

Common Thread Break Problems 

Thread breaks can occur due to bad design and a bad needle. It can also occur if the needle is not hooped properly or if the needle plate is damage. Thread breaks can also occur due to the press foot height, the wrong timing, wrong needle depth, and lack of oil on the rotary hook. It is important to use strong threads as they can help you in preventing many of these problems. 


The embroidery thread is durable, reliable, and strong. In embroidery digitizing artwork, the companies use two common threads that are polyester and rayon. However, it is recommended for you to use polyester as it is strong and durable and it doesn’t fade. For every problem you encounter, there can be different factors, but improper tension is the cause of the common thread break problems. To make it easy for you we have listed the common problems in a bulleted list. 

The Improper Use Of Threading

If the thread path is not correctly threaded, the thread can break. It can create tension in the thread path. The improper threading in the embroidery machine can also cause snagging. Snagging prevents the thread to flow in a smooth way through the thread path. The result causes a thread break. 

The Bobbin

A bobbin is a tiny spool of thread that is found in the embroidery machine’s sewing arm. It is called “bottom thread” in the embroidery digitizing industry. A bobbin is located under the needle plate in the sewing arm. 


The embroidery machine requires two threads. Both the threads in the machine must go through their path seamlessly to hold each other. This way they perform a stitch. 


It becomes hard to make sure that the bobbin is feeding the right path to make the stitch. That is why it is important to make sure that the bobbin turns clockwise and is seated in the right place. It is recommended to use pre-wound magnetic bobbin as it feeds off the spool continuously. 

The Needle

The needle is often ignored when it comes to troubleshooting the thread breaks but is the most common problem in thread breaks. It is important to check that the needle is inserted properly in the embroidery machine. Make sure that the eye of the needle is on the front and the scarf of the needle is facing the back. Thread breaks can also occur due to burrs in the needle.

It is a good habit to check your needles more often. The needles can bend and become dull over time. As a result, they can cause you threads to break. It is our recommendation to use titanium-coated needles as they are more durable and strong and are worth your money. 

The Thread

The thread itself matters a lot in the embroidery digitizing process. Old or damaged threads are more likely to break. You need to make sure that the thread you are using is strong enough for the embroidery work. 

Our recommendation is to use strong threads from reliable brands. Some good brands to buy strong, durable, and reliable threads are Sigma, Glide, Madeira, Gunold, and Isacord.  


The top threads create tension discs in thread path. Depending on the type of embroidery, density, and thickness of the thread, the tension discs can be set to high or low. If the tension is to high, the chances of thread breaks increase. Therefore, you need to make sure that your tensions are correct to perform the stitches smoothly.  

These are some of the most common thread break problems when it comes to embroidery digitizing. All you need is to check the thread break type and then troubleshoot and fix your thread breaks. 

Avoiding Thread Breaks

To avoid these major thread break problems, the first thing you need to do is to diagnose the problem to troubleshoot it. We recommend making a checklist whenever you face these issues in the embroidery machine. 


  • Make sure that your thread path is threaded correctly.
  • The fabric you are using for your embroidery is hooped properly.
  • The tensions are correct means not too high or too low. 
  • The threads you are must be strong. Make sure they are not old or damaged.
  • Check whether you have burrs in the needle plate or needle itself. 

The Bottom Line

Once you have made a checklist, it will be easy for you to troubleshoot all the thread break problems that you may encounter. You need to understand that thread breaks are inevitable in the embroidery digitizing industry. They are frustrating. However, once you understand the type of thread break, it becomes easy to troubleshoot the further process.

If you have any problems in the process of embroidery digitizing, you can always reach us. 360 Digitizing is available for its customers 24 hours a day, 365 days a year. We can provide you with any help you want when it comes to embroidery digitizing. We are operating in different regions across the globe to give our customers the utmost level of contentment. 

How To Reduce Thread Breaks In Embroidery Digitizing?

By | Digitizing for Embroidery, Embroidery Digitizing Blog, Logo Digitizing | No Comments

In the digitizing industry, the most common issue is thread breaks. If you’re a beginner or even a seasoned quilter, you may have experienced the issue of splitting those bulky threads. It can make you want to throw your hands in the air and scream, “Why is my thread on the sewing machine still breaking? What is the problem and do I troubleshoot it. Well, this is a common but frustrating issue. It makes prevents everyone from completing a piece you’re passionate about, including the expert sewer. 

However, there are some ways to all these problems from occurring occasionally. 360 Digitizing is the leader in the digitizing world. We have professionals who are fully aware of the nitty-gritty of the embroidery digitizing process. 

We will discuss with you all the major thread breaking problems. Why they occur and what steps can we take to reduce thread breaking in the embroidery digitizing process. 

It’s painful if your thread keeps breaking. And it gets more irritating and boring to reprocess and patch the upper thread on your embroidery machine. There are a few reasons that can cause your quilt or project to brake while sewing.

Understanding the reasons why the thread break issue occurs will help you identify the problem quickly, solve the problem. It will result in completing your task in a smooth and effective way. Let’s talk about what the thread break causes, errors, and its preventions.  

Thread Break Errors

Check The Thread 

If your upper thread breaks, the issue might be that it is not properly installed in the sewing machine. Familiarize yourself with the upper thread strand and interact with every aspect of it. You need to ensure that the top thread is correctly installed at each point by following the strand. It will help you to narrow the cause of the thread breaks and ensure that they will work in a smooth way.

The upper thread can also cause a thread break. There are pitches set to zero in the embroidery details that can be a problem sometimes. You need to check the data to make sure all null pitches are extracted.


The thread you are using should have strong reliability to make perfect stitches. If the thread you use is old, then it can cause a thread break during the digitizing process. Therefore, it is smart to buy a high-priced thread that is strong, durable, reliable, and long-lasting. To spend a couple of dollars more won’t break the bank, but it will surely decrease the risk of your thread breaks. 

Check The Pressure

Once you have checked the upper thread. Make sure that the pressure is not too high. If an error occurs, the upper thread will not work properly, or it will break quickly. Check the upper strand tension and make adjustments using the nobs on the sewing machine accordingly. To make it simple, the higher the number on the dial, the stronger the voltage or pull for the thread.

Check The Thread Spool

Check the thread spool itself. Make sure that it is properly installed in the embroidery machine. Ensure that the right spool cap is in place. It needs to coordinate with the thread spool you are using means that there shouldn’t be a size mismatch. It is important to make sure that the cap of the spool is right. It should not be too small, or too large or the top thread may break. 

Check The Needle 

Another factor that can create a thread break is the needle. Check the needle. It should be inserted in an exact way. The needle’s flat side should be away from you. You can tighten the needle clamp with the help of a screwdriver. You don’t have to panic as you will find instructions on every sewing machine on how to install and take care for each part.


A broken or bent needle can also create hindrance to the top strand when you stitch. Proper needlework includes a needle that has no twists, dents, chips or breaks. We all tend to keep the needle in the machine until it is absolutely necessary to replace it, but be sure to check the needle itself for any issues that might cause the upper thread to break every now and then.


If the needle contacts the needle surface, it can create a thread break that can be nasty. It will either break the needle or break the thread. The startling movement snags and splits the thread, so make sure the needle is straight up and reaches the right part to make perfect stitches.

Check The Tension

Tension is another cause that can lead to thread break in embroidery digitizing. You need to check both the upper tension and the lower tension. To achieve similar stitches, the top and bottom threads should have the same tension. Depending on the embroidery machine you have, the lower strand can be changed by hand if appropriate. In addition, older machines will need upper and lower strands to be calibrated to the appropriate pressure. It is due to the fact that the older machine does not have automatic adjustments.

Check The Bobbin

Bobbin can also be a factor for thread breaking. Check that the bobbin thread is placed in a proper way. Make sure that the thread is wound evenly in the bobbin case. It’s a rabbit and turtle race where you need to be a turtle, slow and consistent.


A specific bobbin is used for each kind of embroidery machine. You should correctly match the bobbin with the embroidery machine for the best quality stitching and quilting. By doing this, the risk thread break decreases. Hence, the chances of upper thread break are negligible.

Be Clear With The Pitches

In embroidery digitizing, every stitch counts. You need to be attentive in making stitches. Be it a large stitch or a small one; every stitch has to be on the exact place where it should be. So, check that there are no stitches with extremely small pitches in the embroidery details. It can be the cause of a thread break. Check that there are no stitches with extremely small pitches in the embroidery details. This might be the cause of the upper thread problem with the tiny stitches you should erase.


These are some of the major issues for thread breaks in an embroidery machine. Keep in mind that there can be bigger issues that may need to be fixed by a  specialist. If your needle-threading system breaks, the top thread will definitely break. So, if there is such a similar issue, then you need to service your machine.

Some Key Tips To Fix Problems

As said above, if you are facing a bigger issue, your embroidery machine may need a service. However, here are some tips that will help you to troubleshot and fix the major issues.

Make Sure There Is A Smooth Thread Path

It is necessary to clear the thread path. Clear your direction to the line. Take the thread out and follow the path. Move your hands slowly along any big points like the throat plate or the bobbin. Make sure there are no threads or needles that block the path of the thread or interrupt the movement.

Only Use High-Quality Thread

For the project you are working on, make sure to use the right line. The thread thickness varies depending on what you knit or quilt. Also, make sure you don’t use old or old thread. To avoid this, occasional sewers date the thread spool to ensure that the thread quality is the best. By growing a threaded end in each hand and pulling, you can check the thread itself. Throw it out if the thread breaks. Storing the thread correctly would also ensure that you get out of the thread as soon as possible.

Always Use The Right Needle

It is as important as any other factor to check the needle. Because of the material and tool, you are using, the use the right needle defines the quality of stitches. A thinner needle for thin or delicate fabrics is needed, for example, and a thicker needle for heavier fabrics.

Don’t Forget To Check The Bobbin

Debris or old thread may tangle or unwind the bobbin thread. Check the bobbin and case for any bits flying away from earlier quilting projects. You should turn your machine upside down and shake it a little to clear up any pieces that may be trapped in the case of the bobbin.

Check The Throat Plate

Test the throat plate. A throat plate is often referred to as a needle plate. Make sure that the throat surface on the computer is properly in place so that the needle does not touch the surface. Sadly, people often ignore to check this issue and tend to have a broken needle plate, and end up in having thread break problems.

To sum up, we can conclude that to master embroidery digitizing; you need to educate yourself with every single part of the machine. Study the parts for each wonderful stitch and how they work together. Through learning about each part of the machine and how to take care of it, you never have to ask yourself again “why is my thread breaking on the embroidery machine?”

If you still have any trouble with the embroidery machine or any issue related to it feel free to take our help. 360 Digitizing endeavour to give its customers 24/7 customer support 

Embroidered Bed Sheets – Most Beautiful Part of a Decorated Bed Room.

By | Digitizing for Embroidery, Embroidery Digitizing Blog, Logo Digitizing | No Comments

Having a nice and clean room makes you feel comfortable. To see each and every item placed on its exact place gives a beautiful look to a house. When talking about the beauty of a room, it would be silly not to about colourful bedsheets. 

Colourful and printed bedsheets surely give an adorable overall look to a room. To have one for your bed, you don’t need to wander on the internet. 360 Digitizing Solutions is the best digitizing company where you can find bedsheets with beautiful embroidery digitizing. 

Embroidery digitizing for bedsheets is one of the many specialities that 360 Digitizing Solutions has been offering to its potential customers at market competitive rates. To make colourful embroidery artwork on bed sheets is what we love to do. We have a team of digitizers who are experts in their fields. Bedsheets logo digitizing for embroidery is a no brainer for them. 

We have been operating in many different regions across the globe including the UK, USA, and Canada. It is years of hard work and dedication that led 360 Digitizing Solutions to the top of the list in the digitizing industry. 

360 Digitizing Solutions take pride for its services as we have provided quality digitizing for bedsheets to many organizations. Be it local government agencies, corporate sector organizations, marketing firms, advertising agencies and printing press, 360 Digitizing service company have served for all.  

Feel free to take the help of our digitizing services to get the quality bed sheets embroidery digitizing services at dirt cheap rates.