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3D embroidery or 3D puff embroidery is simply an art. It is the craftsmanship of a digitizer who puts the utmost efforts to create eye-catching designs. 3D puff embroidery is different from simple designs. On 3d designs, there is a depth in the artwork.

In this article, we will talk about 3D embroidery for hats. We will also discuss some tips to perform better to get the finest outcome.

3D puff style is quite expensive when you want to have custom artwork. The charges can vary depending upon the quantity, material, and embroidery design that you want on your hat. In the digital era, the work is done through computer software and embroidery machine. However, you can also do it by hand. The effort is worth doing. But, it totally depends upon you. What you want and how you want.

3D puff embroidery is itself an art that needs practice, practice, and practice. The more you get involved take interest, the easier it will be to improve your weak areas.

Over the past few years, there has been an ever-increasing demand for 3d designs, particularly with hats. Staying true to 3D embroidery best practices means generating better results and low cost and time in manufacturing.

Once you master the skill of 3D puff embroidery digitizing, you will surpass your rivals in the following fields. Here, we will talk about some of the best 3D embroidery practices that may help you in the long run.

The embroidery machine is probably the only thing that has greater importance than any other part.

Set Your Machine Speed Wisely

Determining the ideal speed of your embroidery machine is crucial because it affects the performance of the embroidered designs. You will often need to slow down the speed according to your orders. The maximum speed is different for each embroidery machine. A good way is to conduct a few experiments for various speeds and determine the optimal speed that could deliver the best results.

Your Fabrics Matters A Lot

Consider using prone and slippery 3D puff fabrics. It’s for two reasons. First, 3d puff embroidery stitch density is higher than normal designs. Second, when working with rubber, the surface is more sensitive to vibrations in the hoop.

Thick, stable fabrics, like those in caps, are therefore preferred. With 3D puff embroidery, noble fabrics like towels also don’t go well. Their own loft fades the 3d effect and therefore fails to cater to a compelling design.

Use The Correct Needle Thickness

It is recommended to use sharp needles when dealing with 3D models that can quickly perforate through the foam.

Choosing Your Foam

The selection of foam depends mainly on the model height that you want for your embroidery. The thicker the foam should be, the higher the model height will be. Dense foams are hard to work with, although they create louder designs. The thicker a foam is, the more it interferes with the machine’s smooth operation. Therefore, you should never pick thick foams.

Creating Stops And Laying The Foam

You can create a stop once the flat design is done. You need to learn how to program stops in your machine as this is something you will need a lot in your career as you deal with 3D puff embroidery. You need to make sure that the machine provides adequate stops on color changes.

Stick the foam with either a tape or a sticking spray on top of the material. This is aimed at keeping the fabric in position and resisting movement underneath.

Making The Outline

After laying the foam and creating a stop, you need to create a design outline before embroidering with satin stitches. This outline will stabilize the area that can be broken down.

The set-up is increasingly unstable due to the foam. Because of this, the foam is stuck to the material. Stitching a sketch counteracts this intrinsic volatility by presenting foam with the ‘split.’

Remove The Excess Foam

Replace the excess foam once the template has been completed. Apply a heat source if there are small pieces of puff that are too hard to be removed with bare hands.

To remove the foam, you can use a heat gun. Some puff bits might remain stuck. Remove them out with tweezers.

Do Some Test Runs

To avoid any mishap, try sewing out some test runs whenever you’re dealing with a new design. Compare different models and choose the fabric and equipment that works best.

This drill also acts as a training area for novice embroiderers. This helps them to assess what is working and what is not working so well. It allows them to take advantage of optimal conditions for real sew-out and similar future work.

Level Up Your Stitch Density

In 3D puff embroidery, stitch density is kept higher than normal flat designs. When we say high density, we essentially refer to the satin stitches on top of the flat design. 

There should be a natural stitch thickness underneath stitches. Most computerized embroidery machines have this ability to manage multiple stitch densities, allowing you to close and tight underlay stitches.

Increased stitch density of top satin stitches compared to underneath stitches allows an enhanced “3D-ish” effect for the embroidery design.

A Simple 3D Embroidery Hack For Hats

Now, we will share with you a simple 3D hack for hats. A lot of the times you will see that when the 3D foam part is ready they take and hold it with their hands. They try to maneuver it when it is sewn.

However, there is a better way to do it. What you can do is when you hoop the cap you can take a rubber band and put it on the cap. You don’t need a customized rubber band. A simple rubber band will do the same.

When your design is ready for the puff, take and put the puff in place. Take a portion of the rubber band and put it over the top. Now, you are good to go for the sewing process. You can remove the access foam once you are done with the design.

These is the overall process of 3D puff embroidery for hats and its hack. If you have any trouble, you can always contact 360 Digitizing for help. We are available to our customers 24 hours a day, 365 days a year. 

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